How To Build A Sheet Metal Tool Box

My buddy bob lucchesi inspired this metal box.

How to build a sheet metal tool box. Measure 6 inches from each end and bend the metal 90. This is a tutorial video on how to make a sheet metal tool box. Cut your metal to size. Use the cutting torch to cut out each panel and then grind the edges smooth with the hand held grinder.

Bend the metal to make the bottom and sides of the toolbox. Making a mock up out of cheap material is always a good practice to have when building. How to build a metal toolbox step 1. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template.

Plan the dimensions of your box according to its job. Measure the inside width of your tray measure and mark your metal to your needed width and height. Measure and mark your metal for your desired shape. Step 1 obtain sheet metal.

Layout line on your sheet metal to designate where you will be cutting and bending. Cut your metal to shape. You ll want metal that s thick enough to make for a sturdy box but thin enough to bend. These lines will mark where the walls are bent 2 x.

Sheet metal box step 1. For a straight cut use a circular saw with a metal cutting. Before we begin we need a plan of action. You ll want to start with a rectangular piece 1 x research sourcestep 2 measure your cuts and bends.

A flat version of your box. Cut a piece of aluminum measuring 20 by 24 inches. He used one just like it in his racing days to. Weld the front and back onto.

Homemade sheetmetal toolbox constructed from 035 sheet stock plywood veneer square tubing rod sliders and drawer handles. 1 first you want to make an expanded template for your box out of cardboard paper etc. Cut two pieces of. Master skills get tool recommendations and most importantly build something of your very own.

How to make a sheet metal box step 1. You will be bending the four sides up to make the walls so measure out equal lines parallel to the edges. Duct metal is a good material. A typical box will have six panels total with opposite.

Use the corner notcher to cut out any right angles but be sure to line it up exactly on your lines.